Folding Carton Solutions

Your Packaging Partner From Design to Delivery

At EPI, we specialize in creating high-quality folding carton solutions that combine innovative design, superior craftsmanship, and sustainable practices. With decades of expertise, we partner with brands across industries to deliver packaging that not only protects products but also enhances their presentation and marketability. Whether you need sturdy packaging for retail displays, intricate custom designs, or sustainable materials, our comprehensive folding carton offerings are tailored to meet your unique needs.

Our advanced capabilities include structural and graphic design, in-house prepress and proofing, precise color matching, offset and digital printing, die cutting, folding and gluing, and rigid box manufacturing. From short runs for specialty projects to high-volume production, our state-of-the-art equipment, such as our G7-certified presses and Fuji J Press packaging press, ensures consistent quality and vibrant, accurate brand colors. We also emphasize sustainable packaging with the use of recycled board, FSC-certified stocks, and eco-conscious finishes, helping you align with your environmental goals without compromising on performance or style.

With over 65 years of experience, EPI combines cutting-edge technology with a customer-focused approach to deliver folding cartons that make an impact. From initial concept to the final product, we are dedicated to exceeding expectations through precision, efficiency, and unparalleled attention to detail. Trust EPI to provide the packaging solutions your brand deserves.

Structural & Graphic Design
In-House Prepress & Proofing
Printing
Die Cutting &
Die Making
Sustainability
Rigid Box Manufacturing
Quality Assurance

Structural & Graphic Design

The Perfect Blend of Form and Function
Exceptional packaging starts with a flawless combination of structural integrity and visually compelling design. At EPI, we understand the importance of creating folding cartons that not only protect and preserve your product but also enhance its presentation and usability.

Structural Design:
Our experts craft designs that are robust enough to safeguard contents during shipping and handling, while also being practical for easy assembly, filling, and closure. We focus on creating cartons that maximize storage efficiency and optimize retail display, ensuring your product stands out on the shelf. Innovative structural solutions can differentiate your brand, capturing consumer attention and adding perceived value to your product.

Graphic Design:
The visual appeal of a folding carton is critical for branding and marketing success. EPI’s talented designers specialize in creating stunning visuals that reflect your brand identity, from typography and imagery to colors and finishes. Effective design not only helps your product compete but also conveys key information and forges an emotional connection with consumers.

Prototypes and Proofing for Perfection

Before production begins, we bring your concepts to life through prototypes and detailed digital renderings, allowing you to visualize the final product and ensure it meets your expectations. We can also produce digitally printed samples for hands-on review, offering peace of mind and a smooth transition from design to production.

Partner with EPI for Packaging That Performs

From initial concept to the finished product, our Structural and Graphic Design team is dedicated to creating folding cartons that meet your functional requirements and exceed your branding expectations. Let us help you make a lasting impression with packaging that combines innovative design with precision engineering.

In-House Prepress & Proofing

Ensuring a Flawless Start to Every Project
At EPI, our dedicated Prepress Team transforms digital designs into production-ready formats, laying the groundwork for exceptional packaging. This meticulous process ensures your designs translate seamlessly from concept to reality, avoiding costly errors and delays.

Comprehensive Prepress Services:
Our team handles all critical prepress tasks, including verifying and refining graphic elements, adjusting designs to align with our printing methods, and optimizing artwork for the chosen materials—whether paperboard, plastic, or foil. Every detail is scrutinized to ensure your final product meets the highest standards of branding and quality.

Advanced Color Management:
Consistency is key to maintaining your brand's identity. We employ precise color management techniques to ensure uniformity across multiple print runs and substrates. This attention to detail guarantees your packaging resonates with consumers every time.

Cutting-Edge Technology for Precision:
Using our in-house computer-to-plate (CTP) technology, we create high-quality print plates with remarkable speed and accuracy. This approach reduces production times, lowers costs, and enhances flexibility while maintaining exceptional print quality.

Proofing for Perfection:
Before production begins, we meticulously prepare and proof all elements of your design. Our proofing capabilities include both water-based and solvent-based Epson systems, providing accurate color representation and giving you confidence in the final output. Additionally, digital proofs can be securely uploaded to our FTP site for seamless and efficient processing.

Streamlined Production with Proven Expertise
By combining state-of-the-art technology with a commitment to precision, EPI’s Prepress and Proofing services ensure your folding cartons look stunning and perform flawlessly. From color accuracy to error prevention, we partner with you every step of the way to bring your vision to life.

Printing

Exceptional Quality with Advanced Technology
At EPI, we are committed to delivering superior printing solutions that meet the highest standards of quality and consistency. Our G7 certification ensures unparalleled color accuracy and consistency across all printing processes, giving your packaging a vibrant, professional look while maintaining your brand’s integrity from run to run.

Offset Printing: Precision and Scale

Our suite of 40" and 56" offset presses is designed for large-scale production with unmatched precision and efficiency. Offset printing provides:

  • Superior Image Quality: Sharp, clean, and detailed images with excellent color accuracy.
  • Consistency Across Runs: Precise and repeatable results, whether producing a few thousand cartons or millions.
  • Versatile Substrate Compatibility: Capable of printing on a variety of surfaces, including paperboards, plastics, and metallic finishes.
  • Enhanced Customization: The ability to print up to 8 colors with specialty finishes like UV and aqueous coatings, as well as hot stamp foil and embossing applications, for a premium look.

State-of-the-Art Digital Capabilities: The Fuji J Press

For shorter-run or specialty projects, EPI operates a cutting-edge Fuji J Press packaging press, offering unmatched versatility and precision:

  • Expanded Color Gamut: With advanced color management, the J Press achieves superior brand color matching and vibrancy, ensuring your packaging stands out.
  • Variable Data Printing: Ideal for personalized or limited-edition packaging, enabling customization at scale.
  • Broad Substrate Range: Handles a variety of stock thicknesses up to 28 point board
  • Large Sheet Size: Accommodates sheet sizes up to 23” x 29.5”, giving you flexibility for creative designs and larger formats.

Why Choose EPI for Your Printing Needs?
Whether your project requires the scale and precision of offset printing or the versatility and customization of our Fuji J Press, EPI delivers exceptional results tailored to your needs. Our combination of industry expertise, cutting-edge technology, and a commitment to excellence ensures your folding cartons look and perform their best.

In-House Die Cutting & Die Making

Precision and Speed for Custom Packaging Solutions
At EPI, our fully equipped in-house die making and die cutting facilities are a testament to our commitment to delivering high-quality, custom packaging with precision and efficiency. By keeping these capabilities in-house, we significantly reduce lead times, maintain stringent quality control, and offer unmatched flexibility to our customers.

Custom Die Making for Tailored Solutions

Our expert team designs and manufactures custom dies on-site, ensuring each die is crafted to meet your unique specifications. This process allows us to:

  • Enhance Accuracy: Every die is meticulously engineered for precise cutting, resulting in packaging that fits your requirements perfectly.
  • Accelerate Production: In-house die making eliminates delays associated with third-party vendors, enabling faster turnaround times.
  • Maintain Quality Standards: Full control over the process ensures consistent results for every project.

State-of-the-Art Die Cutting Technology

Our advanced die cutting equipment ensures your folding cartons are produced with exceptional detail and consistency. We specialize in:

  • Complex Cuts and Designs: Whether it’s intricate shapes or unique structural features, our die cutting capabilities handle even the most challenging projects.
  • Efficient Production: High-speed die cutting processes keep costs competitive without compromising quality.
  • Versatile Materials: We can process a wide range of materials, ensuring your packaging performs and looks great.

The EPI Advantage

By managing the entire die making and die cutting process under one roof, EPI ensures your packaging meets the highest standards of precision, durability, and visual appeal—all while delivering faster lead times and cost savings. From concept to completion, we’re dedicated to providing innovative solutions that elevate your brand.

Rigid Box Manufacturing

Durability Meets Elegance
At EPI, we specialize in crafting rigid boxes that deliver both durability and sophistication, making them the go-to packaging solution for premium products. With meticulous attention to quality and craftsmanship, our rigid boxes are designed to protect and showcase your items, creating a memorable unboxing experience for your customers.

Markets and Uses

Rigid boxes are a preferred choice across a variety of industries and product categories, including:

  • Luxury Goods: Elevate the perceived value of high-end items like jewelry, watches, and perfumes with packaging that exudes sophistication.
  • Cosmetics: Ensure fragile and premium cosmetic products are protected while delivering a polished and premium look.
  • Electronics: Provide secure, visually striking packaging for electronics, from earbuds to smart devices.
  • Specialty Goods: Ideal for bespoke products, gift sets, and collectibles that demand high-quality presentation.
  • Board Games and Puzzles: Sturdy and long-lasting boxes for games and puzzles, offering functionality and visual appeal.

Custom Design Options

EPI offers a wide variety of rigid box styles to suit your specific needs, including:

  • Telescoping Boxes: Two-piece designs with overlapping lids for a refined, seamless look.
  • Game Board Boxes: Custom-built for games and puzzles, ensuring durability and longevity.

Unique Configurations: Tailored designs to fit your product’s dimensions and branding requirements.

Premium Finishing Touches

After constructing the chipboard core of the box, we apply a premium paper wrap that serves as a canvas for your branding. We offer a range of enhancements to elevate your packaging:

  • Custom Printing: Showcase your brand with vibrant, high-resolution graphics.
  • Specialty Coatings: Add texture and protection with matte, gloss, or soft-touch finishes.

Foiling and Embossing: Highlight logos or design elements with eye-catching metallic accents or raised detailing.

The Benefits of EPI’s Rigid Boxes

  • Superior Protection: Durable construction safeguards your products during shipping and handling.
  • Luxurious Presentation: High-quality finishes and custom designs create a premium experience that reflects your brand’s values.
  • Versatility: Suitable for a wide range of industries and products.

Customizable Branding: Fully personalized to align with your brand identity and messaging.

Packaging That Impresses
From initial concept to the finished product, EPI’s rigid box manufacturing combines functionality, durability, and elegance to deliver exceptional results. Let us help you create packaging that not only protects your products but also enhances their value and appeal.

Quality Assurance

iso900020215

A Commitment to Excellence
At EPI, quality is the foundation of our success. With a long-standing dedication to ISO standards, G7 certification, and meticulous inspections throughout every stage of production, we ensure that each product meets the highest benchmarks for performance, consistency, and craftsmanship.

Rigorous Standards and Certifications

  • ISO Compliance: Our adherence to ISO standards reflects our commitment to efficient and reliable quality processes, delivering consistent excellence in every project.
  • G7 Certification: As a G7  facility, we achieve industry-leading color consistency and precision. This ensures that your brand’s colors are faithfully reproduced across all print runs and substrates, preserving your identity and building consumer trust.

Comprehensive Quality Control

Our Quality Assurance team works diligently throughout the production process to ensure exceptional results:

  • Raw Material Inspection: We carefully examine incoming materials to confirm they meet specifications for durability, functionality, and appearance.
  • Inspection During Production: QA personnel perform regular checks at critical points during printing and converting processes, including press pulls and detailed evaluations of each production stage.
  • Final Product Review: Every item is inspected for accuracy in dimensions, structural integrity, print quality, and functionality, guaranteeing compliance with your specifications.

Preventing Problems, Saving Resources

Our proactive inspection process identifies potential issues early, allowing us to:

  • Minimize waste and optimize materials.
  • Avoid production delays.

Deliver consistent, high-quality results

Regulatory Compliance and Customer Trust

EPI’s quality systems are designed to meet or exceed industry regulations and customer-specific requirements. This ensures your products not only meet functional needs but also uphold your brand’s reputation for reliability and excellence.

Partner with EPI for Unmatched Quality
With decades of expertise and a proactive approach to quality, EPI ensures your packaging meets the most demanding standards. From raw materials to the final product, our focus on craftsmanship and precision gives you confidence in every order.

Sustainability

Packaging with Purpose
At EPI, sustainability is at the core of our packaging solutions. We are dedicated to reducing our environmental footprint by using responsibly sourced materials, embracing recycled content, and optimizing our processes to align with eco-friendly principles.

Sustainable Materials

  • Recycled Board: We incorporate high-quality recycled board in many of our packaging solutions, reducing the need for virgin materials while maintaining durability and aesthetic appeal.
  • FSC-Certified Stocks: EPI proudly offers materials certified by the Forest Stewardship Council (FSC), ensuring they are sourced from responsibly managed forests that prioritize environmental and social sustainability.
  • Eco-Conscious Finishes: Our water-based coatings and vegetable-based inks provide a safe, environmentally friendly alternative without compromising quality or performance.

Environmentally Friendly Processes

  • Efficient Use of Resources: By optimizing material usage and employing precision cutting techniques, we minimize waste in every project.
  • Energy Optimization: Our production facilities prioritize energy-efficient practices, leveraging modern equipment to reduce emissions and consumption.
  • Closed-Loop Recycling: We recycle scrap materials, such as paper and board, to ensure they are repurposed rather than wasted, contributing to a circular economy.

Customer and Industry Support

  • Meeting Sustainability Goals: Whether you aim to align with corporate sustainability initiatives, reduce your carbon footprint, or meet customer expectations for greener packaging, EPI collaborates with you to develop tailored, eco-friendly solutions.
  • Clear Environmental Labeling: We provide guidance on sustainable practices and clear labeling to help end-users understand and properly recycle our packaging products.

Sustainability and Quality, Hand in Hand
EPI’s commitment to sustainability doesn’t come at the expense of quality. We believe in delivering packaging solutions that protect your products, enhance your brand, and contribute to a more sustainable future. By choosing EPI, you join us in making a meaningful impact—one package at a time.

Ready to find out more?

Drop us a line today for a free consultation!
Or call us directly 800.562.9733

Consultation